📋 Case Study

Rice Field UAV Spray System Calibration in Vietnam

Clogging during humid monsoon conditions; inconsistent droplet size causing poor coverage on waxy rice leaves

🏗ïļ Project Overview

Smallholder cooperative deploying multi-rotor UAVs with twin-fluid venturi nozzles for rice blast control

ðŸŽŊ Challenge

Clogging during humid monsoon conditions; inconsistent droplet size causing poor coverage on waxy rice leaves

🔧 Design Approach

Dual-stage filtration (100Ξm + 30Ξm), heated nozzle bodies, real-time viscosity compensation algorithm integrated into flight controller

📐 Design Diagram

Rice Field UAV Spray System CalibrationVietnam Monsoon OperationClogHumid RH%↑Poor CoverageWaxy LeafDual-Stage Filter100Ξm + 30ΞmHeated Nozzle BodyT â‰Ĩ 32°CViscosity Comp. AlgorithmCRI = 42.1, WI = 0.41Filter →Heat →Compensate →Design Flow: Challenge → Mitigation → Real-time Control

AI-generated project design illustration

📐 Key Calculations

Humidity-Adjusted CRI

CRI × (1 − 0.003 × RH%)
Result: 42.1
Baseline CRI was 68 → adjusted for 87% RH

Wettability Index

SurfaceTension / (VMD × ContactAngle)
Result: 0.41
Optimal range: 0.35–0.45 for rice leaf adhesion

📊 Results

Zero clogs over 42 flight hours; 91% deposit retention on upper leaf surface; 37% less active ingredient required per hectare

ðŸ’Ą Lessons Learned

  • â€ĒHeated nozzles prevent condensation-induced crystallization
  • â€ĒWettability index must be validated per crop species

✅ Key Takeaways

  • 1Heated nozzles prevent condensation-induced crystallization
  • 2Wettability index must be validated per crop species